Foster® Elastolar® Sealant 95-44

1 of 78 products in this brand
Foster® Elastolar® Sealant 95-44 is a flexible, fire-resistant sealant formulated with butyl elastomer. This vapor barrier sealant is intended for sealing joints in insulation (excluding polystyrene foam), metal, and masonry applications where maintaining a water-tight and air-tight seal is essential. It is suitable for use as a joint sealant in low-velocity duct air-conditioning systems and is particularly effective in sealing the laps of metal jacketing to prevent moisture ingress.

RTU Product Type: Elastomeric Sealant, Sealant

Application Area: Joints

Compatible Substrates & Surfaces: Masonry, Metal

Application Method: Gun, Trowel

Features: Fast Drying, Fire-Resistant, Flexible, Good Weather Fastness, Vapor Barrier

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Enhanced TDS

Identification & Functionality

Features & Benefits

Ready-to-Use Product Features
Product Highlights
  • ELASTOLAR® Sealant is a fast-drying, vapor barrier sealant that can be top coated with most solvent-based, flexible, light-colored coatings without danger of bleed through. It is weather resistant and may be used outdoors without top coating.
  • ELASTOLAR® Sealant is the preferred product for flashing projections and terminations where a complete moisture and vapor seal is required.

Applications & Uses

Application Area
Application Method
Compatible Substrates & Surfaces
Preparation and Application Information

Coverage Range

  • Trowel:

    • 12 to 25 sq. ft./gal. (0.29 to 0.61 m2/l) 1/8 to 1/16 in. (3.2 to 1.6 mm) wet film thickness

  • Cartridge Gun:

    • 125 linear ft. per 10.5 fluid oz. tube, 1/8 in. bead. (38 m per 0.31 l tube, 3.2 mm bead)

    • 30 linear ft. per 10.5 fluid oz. tube, 1/4 in. bead (9 m per 0.31 l tube, 6.4 mm bead)

Handling Conditions
  • Store and apply between 40°F and 100°F.
  • Always test plastic materials for compatibility when using a solvent-based product.
  • When used in exposed locations without top-coating, this product may darken or discolor due to surface dirt pick-up.
  • This will not affect its performance.
  • Make certain this product is completely dry and the area is free from solvent odor if food is involved.
  • Select Foster® 30-45N for joint sealing polystyrene foam insulations.
Preparation and Application Information

Material Preparation

  • Do not thin. Apply only to clean, dry, oil-free surfaces. Keep container closed when not in use.

Application

  • Joint Sealant:
    • Apply by trowel, putty knife, caulking gun or power extrusion. When sealing insulation joints, apply ELASTOLAR® sealant to the edges of abutting sections at 1/16 in. to 1/8 in. (1.6 mm to 3.2 mm) wet film thickness and press mating surfaces together firmly to squeeze out air bubbles and to obtain complete contact. Strike off excess sealant on surface with a trowel.
    • Note: Pressurized piping made from copper and aluminum alloys may be susceptible to under insulation corrosion when moisture is present and in direct contact with many materials. When used as a joint sealant, direct contact between pressurized pipes made from these metals and the sealant should be prevented.
  • Flashing Sealant:
    • Sealant shall be applied over the adjoining surfaces a minimum of 2” (50 mm) and flashed a minimum of 2” (50 mm) in each direction onto adjacent insulation (or mastic) surface. Apply a tack coat at 1/16” (1.6 mm) wet film. Embed reinforcing membrane (Mast-A-Fab® or 10 x 10 glass mesh) into compound. Apply a finish coat at 1/16” (1.6 mm) wet film. Total film thickness to be 1/8” (3.2 mm) wet, giving a 70 mil (1.8 mm) dry film. Allow sealant to dry a minimum of 8 hours before applying finish mastic over its surface. When flashing, do not trowel out to feather edge, but maintain a minimum of 1/8” (3.2 mm) wet film thickness throughout entire area of use. For best application, the material temperature should be 60°F or higher.
  • Metal Jacketing:
    • Apply a 0.25” (6 mm) bead of sealant underneath the lap. Jacketing shall be firmly embedded and pulled up tight and banded in place. All overflow of sealant shall be removed with solvents.

Clean Up

  • Use solvent such as chlorinated solvent (non-flammable) or mineral spirits (flammable) for cleaning tools and equipment.

Properties

Color (Properties)
Typical Properties
ValueUnitsTest Method / Conditions
Coverage (trowel, 3.2 - 1.6 mm wet film thickness)12 - 25ft²/gal-
Average Non-Volatile Content (cartridge)59 - 62Vol(%)ASTM D2369
Average Non-Volatile Content (cartridge)70Wt(%)ASTM D2369
Average Non-Volatile Content (pail)52 - 58Vol(%)ASTM D2369
Average Non-Volatile Content (pail)65Wt(%)ASTM D2369
Smoke Developed0-ASTM E84
Coverage (cartridge gun)125linear ft. per 10.5 fluid oz. tube-
Storage Temperature4 - 38°C-
Density (cartridge)9.5lbs/galASTM D1475
Volatile Organic Compound Content (less water)384g/L-
Water Vapor Permeance0.02permsASTM F1249
Density (pail)9.3lbs/galASTM D1475
Drying Time (through)72hours-
Drying Time (touch)0.5hour-
Flash Point (wet flammability)41°CASTM D3278
Application Properties
ValueUnitsTest Method / Conditions
Service Temperature Range (joint sealant - cellular glass)-73 to 121°C-
Service Temperature Range (joint sealant - urethane foam)-101 to 93°C-
Service Temperature Limits (temperature at flashed surface)-55 to 121°C-
Flame Characteristics
ValueUnitsTest Method / Conditions
Flame Spread15-ASTM E84
Surface Burning Characteristics
  • Flame Spread: 15
  • Smoke Developed: 0
  • Number of coats: 1
  • Tested at coverage rate of 25 sq. ft./gal. (0.61 m2/l) in 2 in. (5 cm) strip. Applied to 1/4 inch (6.4 mm) inorganic reinforced cement board. The flame spread may vary at different product thicknesses and/or when applied over other surfaces.

Regulatory & Compliance

Packaging & Availability

Packaging Type
Regional Availability
  • Asia Pacific
  • Europe
  • India/MiddleEast/Africa (IMEA)
  • Latin America
  • North America

Storage & Handling

Shelf Life
12 months